Surflight
History
Boards
Technology
Order

team

Board Care

SURFLIGHT TECHNOLOGY:


"Recognized in the surfing industry for high performance."

ENGINEERED FLEX - The Next Frontier

Surflight boards use technologies that have roots in surfing, snowboarding and bodyboards.

What you see and feel in a Surflight board, the outer portion of our boards, is made with a flexible foam, similar to bodyboard foam. Like a conventional hard surfboard, the foam is custom hand shaped. It is then coated with a smooth and extremely tough urethane finish.

The heart of our technology is a composite structure inner core surrounded by the flexible foam. Imagine a snowboard (itself a highly sophisticated composite structure) within a flexible foam surfboard. Like a snowboard, the Surflight inner core is made of a composite of epoxy resins, an exotic stiff foam and carbon and fiberglass cloths formed under high pressure and cured with heat for high strength and light weight. The inner core is contoured to give the right amount of flex and spring, and like a snowboard, it acts as a "torsion box" to eliminate twist. The core functions as a "composite structure" because the pressurized forming of the materials causes them to function as one melded structure, much like modern snowboards, skis and tennis rackets.

The combination of these foam, finish, and core technologies has taken years of research and development to achieve the right flex, weight, and strength. Fortunately, Hawaii is a great proving ground for both performance and durability.

Over the past several years, we have developed a good understanding of how boards should flex to improve performance by working with some of the world's best riders and shapers. Making the inner core light and strong with the right flex has been a rewarding challenge.

Our current boards have remarkable performance, and in our view, they are superior to conventional high performance surfboards. Pros have told us that our boards have "mind-blowing performance," that it is "like surfing with radial tires" and that they are "the future of surfing." Our boards also have excellent strength for their weight.

We have only just begun to explore the potential of our engineered flex technology to further improve both the performance and durability of Surflight boards over conventional boards. The future of surfing is now.






Custom shapes
hand shaped

slightly soft
slighty soft

Cross section of one core technology
cross section of composite core technology

Precision high performance shapes
7'6" x 18 3/4" x 2 1/2"

The future of surfing... - mark occhilupo
mark occhilupo
pushing the flex


guga arruda @ rocky rights


mark occhilupo @ rocky lefts

History Boards Technology Order team